Fabric consumption vs BOM
Bought by the metre, sold by the set. Actual consumption rarely reconciles with the bill of materials, and nobody knows by how much.
Industry ERP
ERP Software for Home Furnishing
Fabric in, finished sets out — with every metre and every buyer spec accounted for.
Running on our ERP
The Industry
What makes Home Furnishing different
Home furnishing is a business of metres and sets. Fabric arrives in rolls, is cut to buyer specs, stitched, packed as sets and shipped to buyers who each want their own labelling and cartons. The gap between fabric consumed and sets shipped is where the margin goes — and where most spreadsheets give up.
Consumption vs BOM
101.8%
▼ 1.4%
Sets Packed Today
3,420
across 4 lines
Buyer Rejections
0.4%
▼ 0.2%
Roll #RF-7712 issued to cuttingFabric
Set stitching @ job-worker — 1,200 pcsJob-work
Carton labels printed #ORD-5531Packing
Where It Breaks
What goes wrong in Home Furnishing without a system
Buyer-specific everything
Each buyer has its own sizes, labels, packing and barcode requirements. Get one wrong and the shipment is rejected.
Sampling scattered
New designs are sampled constantly. Cost and status live in email threads and WhatsApp groups.
Stitching in and out
Stitching in-house and at outside units. Work-in-progress at each stage is an estimate.
Seasonal peaks
Orders bunch before the season. Capacity is planned by instinct, and overtime pays for the difference.
How The System Handles It
Modules configured for Home Furnishing
Each one answers a problem on the previous list. Take the modules you need; add the rest when the plant is ready.
Fabric & Trim Inventory
Roll-wise, metre-wise stock with shade lot. Trims, fillings and packaging tracked alongside.
BOM & Consumption
Per-style BOM with actual consumption captured at cutting. Variance per order, not per year.
Buyer & Order Management
Buyer specs, sizes, labels, barcodes and carton rules stored once and applied to every order.
Production & Job-Work
Cutting, stitching, finishing and packing stages, in-house or at job-workers, with WIP at each.
Sampling & Development
Sample requests, revisions, approvals and cost per sample in one place.
Packing & Export Dispatch
Set-wise packing, carton labels and export documents generated from the order.
In Their Words
From a Home Furnishing plant that runs on it
Not a case study we wrote — what the client said.
As a growing Home Furnishing company, we needed a system that could manage all our operations from one place. ERPidex gave us that visibility and make data-backed decisions.
Questions We Get
On the first call, Home Furnishing manufacturers usually ask
If yours is not here, ask it — we would rather answer than guess.
Yes. Each roll is stocked with its metres, width and shade lot. Issues to cutting are recorded against the roll, so you know exactly which rolls went into which order and what was left.
Buyer requirements — sizes, label formats, barcodes, carton specs, packing ratios — are stored against the buyer once. Every new order for that buyer inherits them, and the packing screen enforces them.
Sample requests are tracked from buyer brief through revisions to approval, with cost captured per sample. When a sample becomes an order, its BOM and specs carry across.
Job-work issue and receipt are built in: what went out, to whom, what came back, and what is outstanding. The same view covers in-house stages, so WIP is one picture.
Let’s Talk
See it configured for Home Furnishing
Bring your item list and a typical order. We will walk it through the system as it would run in your plant — and tell you honestly what would need customising.